Features of Techyours™ FEP JP46 coating powder
Everflon™ fluoropolymer coated film exhibits outstanding weatherability, heat resistance, and non-adhesive property. This is widely used in various industries and applications by taking advantage of these properties.In particular, It has great potential for release applications. Techyours™ FEP coated film shows the following characteristics. | ||
Release properties | Techyours™ FEP coated film indicates remarkable non-adhesive property. It is suitable for the application requiring releasefrom other materials. | |
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Chemical resistance | Everflon™ fluoropolymers consist of -CF2- which is one of the strongest single bonds. They demonstrate noticeableresistance against many chemicals like solvents, acids, and alkalis. Especially, FEP can be used for a long time,because it keeps chemical resistance even under high temperature range. | |
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Heat resistance | Techyours™ FEP shows excellent heat resistance, displaying stable release property in the high temperature range exceeding 200°C. | |
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Processability | FEP has lower melting point compared to other perfluoro polymers. FEP powder can make film by being sinteredabout 300°C, which is lower than PFA powder. | |
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Data List
Typical Property Data for Everflon™ FEP JP46 Industrial Coating Powder and films
Properties | Unit | Typical Value |
Colour | White | |
MFI | g/10min/5kg | 6~30 |
Coverage | m2/kg (ft2/lb) | 18.6 (90) |
Particle size,Average | μm | 20~60 |
Density | kg/l (lbs/gal) | 2.15 (17.9) |
Hardness Durometer | D56 | |
Taber abrasion | mg/1000r | 5~15 |
Friction coefficient | 0.06 | |
Contact angle | 102-106 | |
Adhesion | N/mm | 80~120 |
Tensile strength | Mpa | >20 |
Elongation | % | >250 |
Processing Guide
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Coating Preparation | Homogenize powder before opening bag |
Screen |
60 mesh (approx. 250 μm) stainless steel or nylon.
Insufficient screening can result in application defects.
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Application |
Use fluidized bed with or without vibration system (depends on powder quantity and particle size of the powder). On flat and/or conductive parts high voltage and higher amperage can be used. On insulated and complex parts amperage should be lowered. In some situations a fixed voltage may be more effective than using an automatic current control setting. The gun settings depend on the gun type and complexity of the part.
Recommended general settings:
• Product supply: 30%-50%
• Air carrier: 3.0 Nm³/h
• Fluidization bed: 0.3 Nm³/h
• Electrode fluidization: flat jet 0.2 Nm³/h
• Amperage: 10 μA
• Voltage: 60 KV
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Recommended Dry Film Thickness
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25-60 μm (1.0-2.4 mil) per coat | |
Drying (metal temp.) | Powders can be applied dry on wet. Full coating system should be dried before final cure. | |
Curing (metal temp.) |
10-15 minutes at 360-370°C .
Bake temperature of the first coat is important for adhesion to the primer.
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Multiple coats | 20-30 min. at 330-345°C. | |
Additional long bake | 90 minutes at 330-345°C (625-655°F) will improve coating properties such as inter-coat adhesion,smoothness, permeation resistance and abrasion resistance. |
Precaution
Everflon™ FEP Powder JP46 is intended for the advanced global market.
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